April 26, 2013

finishing up – air dam, visors, EGR removal

Wow .. really finishing up? Yes! It is very close. The next few things I have to do are:

– install heater controls (I’m building a control from two broken units)
– install reverse lock out
– paint and install grille
– install wood for switch controls
– install all the dash bits.

On the air dam I used rubber well nuts for all the fittings except for the lower bracket. I also used well nuts to attach the head light bezels. Rubber well nuts are suggested by the shop manual. On the air dam it really makes sense, because you want it to be shock mounted rather than rigidly. The sun visors were cleaned and the arms/mounts were painted. For the EGR removal I had to replace the compression fittings with a cap. The threads are fairly standard for compression fittings. I used high temp RTV on the threads and it seems to be holding. If you want to do this, I highly recommend you use AEROKROIL on the outer thread only. You want to remove the compression fitting for the tubes, but do not remove the fitting to the manifold. It most cases those fittings will have threads that are fused to the manifold. The size of the caps are 5/16″. My friend Erik in Sverige sent me very early 1970s mud flaps. I like them quite a bit.

Here is what went on today..

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